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CA Final Lean Manufacturing and Kaizen — practice questions — page 3

Explore 68 free Lean Manufacturing and Kaizen questions in CA Final Cost and Management Accounting. Open each question or exercise to read its content, reference answers and available explanation.

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Lean Manufacturing and Kaizen questions and exercises with answers

Showing questions 61–68 of 68.

Worked practice questions

A machine has availability 90 percent, performance 95 percent, quality 98 percent. What is OEE?

  1. 87.5%
  2. 92.0%
  3. 81.5%
  4. 83.8%
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Correct answer: D. 83.8%

OEE = 0.90 x 0.95 x 0.98 = 0.8379, which is about 83.8 percent.

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A line runs 85 percent of planned time, at 90 percent of ideal speed, with no rejects. OEE?

  1. 75.0%
  2. 76.5%
  3. 87.5%
  4. 79.5%
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Correct answer: B. 76.5%

OEE = 0.85 x 0.90 x 1.00 = 0.765, or 76.5 percent.

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Which TPM pillar has operators using their senses to spot loss causes?

  1. Focused improvement
  2. Autonomous maintenance
  3. Planned maintenance
  4. Quality maintenance
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Correct answer: B. Autonomous maintenance

Autonomous maintenance gives operators ownership, using all their senses to help identify causes for losses.

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